MILKPACK ESL
MILKPACK ESL is intended for filling and packaging of liquid products with an extended shelf life (30-40 days) in “pillow” pouch with a side seal of the bag.
MILKPACK machines are highly automated and demonstrate high productivity.
Our company is a manufacturer and we undertake installation & commissioning of our equipment across the globe.
MILKPACK machines are highly automated and demonstrate high productivity.
Our company is a manufacturer and we undertake installation & commissioning of our equipment across the globe.
Products to be packed: filling of UHT milk, ESL milk, flavored milk and fruit drinks (juices).
ESL Packaging
Packing of product in clean & sterile environment that allows filling of ultra pasteurized and UHT milk:
- Film disinfection system by hydrogen peroxide (H2O2);
- System of UV lamps for drying film and additional anti-bacterial treatment;
- HEPA filter for creation of clean sterile air around the product;
- “Tube-in-tube” filling system;
- CIP system;
- Aseptic valves for separating filling and cleaning areas;
- Contact of product with ambient air is eliminated.
Overall, ESL system prevents product from contamination by packaging material or ambient air.
| SPEED* | up to 2000 pouches/hour |
|---|---|
| FILLING RANGE | 200 - 1000 ml |
| SHELF LIFE OF MILK | 30-40 days at room temperature, up to 90 days at storage temperature 2-70C |
| FILLING TEMPERATURE | 18 - 220С |
| POWER SUPPLY, MAX | 1,5 kW, 380 V, 50 Hz |
| COMPRESSED AIR PRESSURE | 6 kg/cm2 |
| AIR CONSUMPTION** | ~ 32 m3/hour |
| HEPA FILTER CLASS | G4 & Н14 |
| PACKAGING MATERIAL | 5-layer polyethylene film with an internal black layer; thickness - 80-90 microns, width - 320 mm |
| FILLING ACCURACY | ± 0,5-1,5% [depending upon bulk density of product, constant product level in the product tank (for liquids), proper maintainence] |
| OVERALL DIMENSIONS** , (W x L х H) | 2710 x 1100 x 2860 mm |
** Depending on the final configuration
SALIENT FEATURES
- Full Sanitary - housing and all parts in contact with the product are made of AISI 304 stainless steel
- Servo driven film feed - provides precise and smooth film feed
- PLC-based control system- all data of the production process (sealing temperature, output, bag length, etc.) are displayed on the touch screen
- Self Diagnosis – PLC automatically diagnoses and displays up to 20 alarms
- Reduce changeover times - The PLC stores parameter settings for various film-product combinations that can be quickly recalled from the touch screen
- Sterilization and disinfection - the packaging film supply unit is completely isolated from the external environment; the film, on both sides, is continuously sterilized in a hydrogen peroxide bath; before entering the filling chamber, hydrogen peroxide residues are effectively removed from the surface of the film; system of ultraviolet lamps for film drying and additional bactericidal treatment
- Filling system - the design of the dispenser is fully adapted to the connection of a CIP-washer: it is possible to completely rinse all surfaces and cavities without the need to disassemble any elements of the dispenser
- Seam sealing – by continuous heating
- Flexible integration with any brand of sterilizer (UHT) or aseptic tank
- Quick switch from touch screen to other pack sizes (200ml, 500ml, 1000ml)
- Pneumatics - Festo and Camozzi
- Film bonding system when changing roll
- Innovative solutions - saving on spare parts and consumables
OPTIONAL EQUIPMENT:
- Outfeed conveyor for filled packets
- Autonomous CIP system
- Automatic counting and crating system for packets
- Thermal transfer printer
Video
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